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PCB Relay
G5CA
Flat Relays that Switch 10-A/15-A Loads with New Quick-connect Terminals
* Ideal for switching power in household appliances or for outputs from industrial devices. * Subminiature dimensions: 16 x 22 x 11 mm (L x W x H). * High-sensitivity models available with low power consumption (150 mW). * UL recognized / CSA certified. * Fully sealed models and quick-connect terminal models available (#187 load contact terminals). * RoHS Compliant.
Ordering Information
To order: Select the part number and add the rated coil voltage to the part number. Example: G5CA-1A4-H DC12. Item Enclosure Ratings Flux protection Fully sealed Contact Standard configuration SPST-NO G5CA-1A G5CA-1A4 High-sensitivity G5CA-1A-H G5CA-1A4-H Model High-capacity G5CA-1A-E --Quick-connect terminals (#187) G5CA-1A-TP-E ---
Note: 1. Contact your OMRON representative for details on other coil voltage specifications. 2. High-capacity models with a fully sealed structure are not available. 3. Standard or high-sensitivity models with quick-connect terminals are not available.
Model Number Legend
G5CA-1A - - 12345
1. Number of Poles 1A: 1 pole (SPST-NO) 2. Enclosure Ratings None: Flux protection 4: Fully sealed 4. Special functions None: Standard E: High-capacity
Standard Specifications Contact Configuration:SPST-NO Enclosure Ratings: Terminal form: Flux protection PCB terminal
5. Coil consumption 3. Terminal form None: Standard None: PCB terminal H: High-sensitivity TP: Quick-connect terminal (#187)
PCB Relay
G5CA
185
Specifications
Coil Ratings
Item Rated current Coil resistance Must-operate voltage Must-release voltage Max. voltage Power consumption Standard, high-capacity, or quick-connect terminals High-sensitivity 5 VDC 40 mA 125 12 VDC 16.7 mA 720 24 VDC 8.3 mA 2,880 5 VDC 30 mA 167 12 VDC 12.5 mA 960 24 VDC 6.25 mA 3,840
75% of rated voltage (max.) 10% of rated voltage (min.) 150% (standard)/130% (high-capacity, quick-connect terminals) of rated voltage (at 23C) Approx. 200 mW
80% of rated voltage (max.) 150% of rated voltage at 23C Approx. 150 mW
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23C (73F) with a tolerance of 10%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The "maximum voltage" is the maximum voltage that can be applied to the relay coil.
Contact Ratings
Item Standard Resistive load Inductive load (cos = 0.4, L/R = 7 ms) High-sensitivity Resistive load Inductive load (cos = 0.4, L/R = 7 ms) High-capacity, or quick-connect terminals Resistive load Inductive load (cos = 0.4, L/R = 7 ms)
Contact form Contact material Rated load Rated carry current Max. switching voltage Max. switching current Max. switching power (reference value)
Single Silver alloy 10 A at 250 VAC; 10 A at 30 VDC 10 A 250 VAC, 125 VDC 10 A 2,500 VA, 300 W 750 VA, 90 W 10 A 2,500 VA, 300 W 750 VA, 90 W 15 A 2,500 VA, 300 W 750 VA, 90 W 3 A at 250 VAC; 3 A at 30 VDC 10 A at 250 VAC; 10 A at 30 VDC 10 A 3 A at 250 VAC; 3 A at 30 VDC 15 A at 110 VAC; 10 A at 30 VDC 15 A 5 A at 110 VAC; 3 A at 30 VDC
186
PCB Relay
G5CA
Characteristics
Contact resistance (see note 2) Operate time (see note 3) Release time Dielectric strength Impulse withstand voltage Vibration resistance Shock resistance Life expectancy 30 m max. (quick-connect terminals type: 100 m max.) 10 ms max. (15 ms max.) 10 ms max. 2,500 VAC, 50/60 Hz for 1 min. between coil and contacts 1,000 VAC, 50/60 Hz for 1 min. between contacts of same polarity 4,500 V (1.2 x 50 s) Destruction: Malfunction: Destruction: Malfunction: Mechanical: Electrical: 10 to 55Hz, 1.5-mm double amplitude 10 to 55 Hz, 1.5-mm double amplitude 1,000 m/s2 (Approx. 100 G) 200 m/s2 (Approx. 20 G) 20,000,000 operations min. at 18,000 operations/hr * 300,000 operations min. (100,000 operations min. for Fully sealed Type) at 1,200 operations/hr under resistive load of 10 A at 250 VAC; * 100,000 operations min. under resistive load of 15 A at 110 VAC for high-capacity models * 100,000 operations min. at 1,200 operations/hr under resistive load of 10 A at 30 VDC
Insulation resistance (see note 4) 1,000 M min. (at 500 VDC)
Minimum permissible load (reference value: see note 5) Ambient temperature Ambient humidity Weight Note: 1. 2. 3. 4. 5.
5 VDC, 100 mA Operating: -25C to 70C (with no icing or condensation) Operating: 5% to 85% Approx. 8 g (for TP model: Approx. 9.6 g)
The data shown above are initial values. Measurement conditions: 5 VDC, 1 A, voltage drop method. Measurement conditions: The value in parentheses indicates the operate time for high-sensitivity types. Measurement conditions: Measured at the same points as the dielectric strength using a 500-VDC ohmmeter. This value is for a switching frequency of 120 operations/minute. (P level: 60 = 0.1 x 10-5 operations)
Approved Standards
* The following UL-, CSA-, and EN/TUV-certifying ratings differ from the performance characteristics of the individual models.
UL Recognized (File No. E41515) - - Ambient Temp. = 40C
Model G5CA No. of poles 1 Coil rating Contact rating No. of operations 100,000
EN Standard/TUV Certificated: EN61810-1 (Certification No. R50030053)
Model G5CA No. of poles 1 Coil rating Contact rating No. of operations 100,000
5 to 15 A, 125 VAC 100 VDC (General purpose) 10 A, 250 VAC (General purpose) 10 A, 30 VDC (Resistive)
3, 5, 6, 15 A, 125 VAC 12, 24, 48 (cos = 1.0) VDC 15 A, 250 VAC (cos = 1.0) 10 A, 30 VDC L (- = 0 ms) R
CSA Certified (File No. LR31928)
Model G5CA No. of poles 1 Coil rating Contact rating No. of operations 100,000
5 to 15 A, 125 VAC 100 VDC (General purpose) 10 A, 250 VAC (General purpose) 10 A, 30 VDC (Resistive)
PCB Relay
G5CA
187
Engineering Data
Maximum Switching Capacity
Switching current (A)
Electrical Service Life
Service Life (x 104 operation)
Ambient Temperature vs. Maximum Coil Voltage
Maximum coil voltage (%)
50
500 300 250-VAC resistive load 100 70 50 30
200 180 Continuous max. permissile voltage (10 A)
AC resistive load AC resistive load 30 G5CA-1A-E G5CA-1A 15 10 7 5 3 DC resistive load G5CA-1A G5CA-1A-E DC inductive load AC inductive G5CA-1A load G5CA-1A-E G5CA-1A (L/R=7 ms) (cos =0.4) 1 3 5 7 10
AC inductive load G5CA-1A-E (cos =0.4)
160 150 140 130 120
110-VAC resistive load
1 0.7 0.5 0.3
10 7 5 3
30-VDC resistive load
100
Continuous max. permissile voltage (15 A)
80 60 0 2 4 6 8 10 12 14 16 Switching current (A)
0.1 30 50 100 300 500 1,000 Switching voltage (V)
1
0
20
30
40
50
60 70 80 90 Ambient temperature (C)
Operating Temperature vs. Must-operate/Must-release Voltage
100
Must-operate/must-release voltage (%)
Malfunction Shock
Y 1,000 min. 800 1,000 min. X 600 400 200 1,000 min. Z Unit: m/s2
Sample: G5CA-1A DC No. of samples: 5
80
Must-operate voltage Must-release voltage max. X
60
min.
40
max. X Z' 1,000 min.
200 400 600 800 1,000 min. Y' X' 1,000 min. Shock direction X X' Z Z'
20
min.
0 -40
Y
-20
0
20
40 60 80 Ambient temperature (C)
No. of samples: 10 Measured value: The value at which malfunction occurs in the contact when the contact is subjected to shock three times each in six directions for three axes. 2 Standard: 200 m/s
Note: The "maximum voltage" is the maximum voltage that can be applied to the relay coil, but, not continously.
Y'
Dimensions
Note: All units are in millimeters unless otherwise indicated.
G5CA-1A(-E) G5CA-1A4(-H)
22 max. (21.9)* 11 max. (10.9)* 3.5 16 max. (15.9)*
Mounting Holes (PCB) (BOTTOM VIEW) Tolerance: 0.1 mm
2.54
Terminal Arrangement/ Internal Connections (BOTTOM VIEW)
Two, 1 dia. hole
2.54 12.7
1
2
4 1.6 10.16 7.62 0.6 0.3 12.7 * Average value Two, 1 dia. elliptic holes 2 10.16 17.78 0.4
3
(No coil polarity)
Note: Orientation marks are indicated as follows:
188
PCB Relay
G5CA
G5CA-1A-TP-E
25.1max. (24.9)* 1 3.2 11 (10.9)* 3.6 0.3 16.1 5 * Average value 6.35 13.3 4.9 0.3 1.35 4.8 22.1max. (21.9)* 101 0.5
Mounting Holes (BOTTOM VIEW) Tolerance: 0.1 mm
Two, 1 dia. 1.3 dia.
Terminal Arrangement/ Internal Connections (BOTTOM VIEW)
1.8 Four, 1.2 dia. elliptic holes 4
3 17.78 6.25 2 0.5 14.25 17.78 14.25 (TOP VIEW)
0.6
1.6
16.1 21.1
5
1 (BOTTOM VIEW)
(No coil polarity)
Precautions
Precautions for Correct Use
Installation
Make sure that sufficient space is provided between relays when installing two or more relays side by side to facilitate heat dissipation. Insufficient heat dissipation may result in the relay malfunctioning.
.
Charged Terminals
The section marked with dotted circles (indicated by arrows) in the following diagram includes the charged terminals of the relay. When the relay is mounted on a PCB, make sure that there are no metal patterns on the section of the PCB facing the portion of the relay shaded in the following diagram.
.
Pitch: 2.54 mm x 4 min. between terminals
Charged terminals
12.7
Pitch: 2.54 mm x 3 min. between terminals
Quick-connect Terminal Connections
* Do not pass current through the PCB of the load contact terminals (quick-connect terminals). * The terminals are compatible with Faston receptacle #187 and are suitable for positive-lock mounting. Use only Faston terminals with the specified numbers. Select leads for connecting Faston receptacles with wire diameters that are within the allowable range for the load current. Do not apply excessive force to the terminals when mounting or dismounting the Faston receptacle. Insert and remove terminals carefully one at a time. Do not insert terminals on an angle, or insert/remove multiple terminals at the same time. The following positive-lock connectors made by AMP are recommended. Contact the manufacturer directly for details on connectors including availability.
.
8
6.5
0.18
Other Precautions
* The G5CA is a power relay designed for applications switching power loads such as heaters in electric household appliances. Do not use the G5CA to switch micro loads less than 100 mA, such as in signal applications. * Use fully sealed models if the relays will require washing. Flux-protection models may malfunction or the relay's performance may be otherwise adversely affected if cleaning fluid enters the relay.
Type
Receptacle terminals Positive housing (see note) AMP 172074-1 (natural color) AMP 172074-4 (yellow) AMP 172074-5 (green) AMP 172074-6 (blue)
#187 terminals AMP 170330-1 (width: 4.75 mm) (170324-1) AMP 170331-1 (170325-1) AMP 170332-1 (170326-1)
Note: The numbers shown in parentheses are for air-feeding.
PCB Relay
G5CA
189
MEMO
190
PCB Relay
G5CA
Omron Electronic Components, LLC
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PCB Relay
G5CA
Certain Precautions on Specifications and Use
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To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1 06/09 Specifications subject to change without notice Printed in USA
PCB Relay
G5CA

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